Lightweight Data Recorder (LDR)

LDR does the job of larger units

When an aircraft is smaller, lightweight takes on a whole new meaning because of payload and performance limitations. With the L3 Lightweight Data Recorder (LDR), payload capability is protected without giving up the critical benefits inherent in a quality data recording system. With the L3 LDR, small-aircraft operators get all the benefits of crash-protected recording of audio, image and flight data benefits in a small, lightweight package. It’s the perfect solution for General Aviation (GA) helicopters and fixed-wing aircraft.

The Lightweight Data Recorder (LDR):

  • Certified – ED-155 and FAA
  • Features a Crash-Survivable Memory Unit (CSMU) to protect valuable flight information
  • Contains provisions for an analog camera as a video source

Retrieve data easily

A built-in web server in the Lightweight Data Recorder makes it easy for data retrieval and configuration with just a laptop and web-browser. No expensive software or complicated cabling is required for on-aircraft downloads.

Use it all or adapt elements for other purposes

Any subset of the total LDR capability can be utilized for any particular installation not intended for regulatory-mandated applications. While some installations may make use of only the audio and image recording capability, others may want to exploit the full audio, image, data (ARINC 717 or ARINC 429) and GPS recording.

PHYSICAL

Height 4.9 in. (12.45 cm)
Width 3.9 in. (9.9 cm)
Depth 8.0 in. (20.3 cm)
Weight < 5 lb. (2.27 kg)
Reliability 10,000 hours MTBF

POWER

Requirements 28 VDC
Consumption < 5 W (without external microphone and camera)

CONNECTORS

Coaxial BNC NTSC analog video (on certain LDR models)
Coaxial TNC GPS RF antenna (on certain LDR models)
D-Sub 50-Pin Analog audio, control inputs, status outputs, ARINC 717 serial data, ARINC 429 serial data on certain LDR models, external GPS serial data
RJ-45 100 Base-T Ethernet

ENVIRONMENTAL

Temperature Operating -55 °C to +70 °C
Non-operating -55 °C to +85 °C
Altitude 0 ft. to 55,000 ft. (operating)
Vibration DO-160F Cat. S, curve M
Penetration 250 lb. @ 10 ft. ¼-in. probe
Static Crush 5,000 lb.
Fire Protection 1100 °C for 15 min. and 260 °C for 5 hrs.
Impact Shock 1,000 G over 6-axis

OPTIONS

Microphone Panel-mount (LDR-MIC-0200)
Surface-mount (LDR-MIC-0100)
Camera NTSC (not L-3 supplied)
GPS External GPS antenna (L1 Active) with TNC connector P/N 009-E5557-00
Compliance ED-155 (full details available upon request)

COMPANY CERTIFICATION

L-3 Aviation Recorders Quality Management System is ISO 9001:2008 and AS9100:2009 Rev. C Certified
What is the History of the “Black Box”?

From the time that Wilbur and Orville Wright made their first powered flight in 1903, there has been a need to record flight data. In the case of the Wrights, they wanted to know how many turns the propellers had made during a flight, which was information that was useful in determining – and improving – the propulsive efficiency with the propellers.

For the most part, the next 40 years of flight data was primarily of interest to those engaged in building and testing new aircraft designs and that information was recorded by hand during the test flights, or in post-flight pilot observations. In 1939, however, two French inventors developed a device that automatically recorded several flight parameters on slowly moving photographic film that was exposed to a thin beam of light bent by moving mirrors. Because the container needed to be completely lightproof,some believe that this may have been the origin of the phrase “black box” as being synonymous with flight data recorder.

While recorded flight data continued to be important in understanding how new aircraft designs were performing purely from an engineering standpoint, with increasing numbers of people flying aboard commercial airliners by the 1950s – the challenge of understanding aviation accidents of production airplanes became the driving interest in understanding what – and why – things sometimes went wrong during flight. Realizing that accident investigators very rarely had the luxury of the first-hand observations of the cockpit crews involved in accidents, in 1953 an Australian aviation engineer, David Warren, built the first flight data recorder that also recorded the conversation of the cockpit crew. Warren realized that the comments of the flight crew, recorded concurrently with certain physical data about the airplane itself, could prove invaluable in determining why an accident happened.

By 1960, the Australian government mandated that all commercial airliners be equipped with cockpit voice recorders (CVRs) and flight data recorders, and soon the United States and most industrialized nations around the world followed suit.

In the half-century since data and voice recorders have been required, equipment on all scheduled airlines flights, the devices have evolved to measure not just the early 1960s parameters of airspeed, altitude, heading and attitude (whether the nose of the airplane is pointed up or down, or the wings are level or banked), but thousands of other parameters which can help pinpoint why an accident happened. Beyond the post-accident investigatory importance of this information, the recorded data from normal, day-to-day flights is proving increasingly useful to aircraft owners and operators who periodically download it for computer analysis which can reveal maintenance concerns in their earliest stages of development, or can help determine more cost-effective ways in which the aircraft can be operated.

What is a Flight Data Recorder (FDR)?

Flight Data Recorder (FDR) is a device which records multiple parameters of aircraft performance for the purpose of helping safety investigators determine the cause of an accident. Additionally, the recorded data can be used in normal (non-accident) operations to detect maintenance issues which may be developing, or to improve efficiency by better understanding how normal flight operations are being conducted.

Although the use of flight data gathered during day-to-day normal flight operations is becoming increasingly important for owners and operators of aircraft, the FDR’s historically famous role remains being one of the so-called “black boxes” which are recovered following an accident (the other black box being the cockpit voice recorder (CVR)). This is because in the past half-century in which the use of FDRs and CVRs have been mandated by aviation regulatory authorities around the world, the knowledge gained from these devices have led to major improvements in air safety, not only in the mechanical aspects of aircraft themselves, but in how flight crews conduct flight operations.

An FDR performs three functions:

  • Collects data, Flight Data Acquisition Unit (FDAU)
  • Records that data, Solid-State Memory (SSM)
  • Protects that data from loss in the event of an accident, Crash-Survivable Memory Unit (CSMU)
What is a Flight Data Acquisition Unit (FDAU)?

Whether an aircraft is taxiing, taking off, landing or in an extended period of cruising flight, it is generating vast amounts of data. In modern aircraft, almost all of this digital data is already being generated for the aircraft systems, which require it.

For example, temperature and altitude (atmospheric pressure) data is needed by the engine control system, while airspeed, heading and position data is needed by the navigation system. In these cases all the Flight Data Acquisition Unit (FDAU) needs to do is tap into the digital data stream of the respective systems. Other types of data are only critical in the investigation of an accident, and for this purpose dedicated sensors are installed which provide this information to the FDAU. An example of this kind of data would be the output of an accelerometer, which measures the acceleration (G-forces) the aircraft is experiencing at any given moment.

What is a Crash-Survivable Memory Unit (CSMU)?

It is fair to say that the one aspect of an FDR that distinguishes it from any other technological product ever made is its ability to survive an accident and still allow recovery of the stored data. This is accomplished by the Crash-Survivable Memory Unit (CSMU), which is collectively the solid-state memory chips and a hardened metal container filled with specially designed heat insulating material. It is this container that provides the survivability, for it is able to withstand massive crushing loads, intense heat, and exceptionally high G-forces, all of which is proven by crash survivability testing.

Elements of crash survivability include:

  • Resistance to impact and G-forces: The CSMU must not only withstand an impact at very high speed, but sudden deceleration which produces extreme G-forces.
  • Resistance to crushing loads: The CSMU must be able to withstand the weight of tons of debris under which it may be resting following an accident.
  • Resistance to intense heat and “heat soaking”: The CSMU must not only be able to withstand the intense heat of a raging fire, but the often more damaging effects of “heat soaking,” which means a lower level of heat to which the unit is subjected to for hours, such as residual fire that may burn for an extended period following an accident.
  • Resistance to submersion at great depths: The CSMU must be able to withstand the tremendous pressure of being submerged thousands of feet below the ocean’s surface.
What is Automatic Identification System (AIS)?

Automatic Identification System (AIS) is a VHF-based transponder system for:

Collision avoidance
Enable vessels to identify radar contacts with vessel identification and communication details

Maritime surveillance
Maritime authorities can identify all AIS-equipped vessels operating within VHF range of their shore stations and air-sea platforms

Asset management
Secure AIS allows maritime authorities to track their air-sea assets securely through the use of encrypted AIS messages

Anomaly detection
AIS provides a means for automating detection of maritime anomalies such as vessel intrusion, unidentified radar/sonar contacts, and suspicious maritime activity

Why is the “Black Box” Orange?

“Black Box” is the name widely used for a flight data recorder or cockpit voice recorder. They are, however, not black, but are painted a high-visibility orange to help safety investigators locate them following an accident. So how did something that is universally orange become called “black”?

There is no definitive answer, but it is possible that aviation black boxes may have originally picked up the moniker because some of the earliest flight data recorders which were developed in the early 1940s employed photographic film as the recording medium; therefore, the inside of the box had to be completely dark as a narrow beam of light “wrote” data on a strip of film.

More likely, though, the term “black box” became associated with aviation FDRs and CVRs because, broadly speaking, a black box is any electronic device which has an input and an output over which the operator of the device has no control, that is, what goes on inside the device happens “in the dark” from the viewpoint of the operator. This is essentially the case with FDRs and CVRs – the devices automatically do their job with no involvement from the flight crew.

Although among the general population the term is almost exclusively associated with the FDRs and CVRs carried aboard aircraft, in recent years “black box” is tied to a similar type of accident investigation technology being used on passenger ships and freighters. In this maritime application the device is known as a hardened voyage recorder (HVR). And, it too is painted orange.

What is Solid-State Memory?

Similar to the flash memory found in a myriad of consumer electronics, the digital data that has been collected by the FDAU is stored on memory chips. These chips are specifically made for FDRs, and are therefore more resistant to heat and G-forces than those found in consumer goods.

An FDR always retains the last 25 hours of flight data by continuously recording over data which is more than 25 (operational) hours old. Because of this capacity, there is no non-stop or multi-stop flight which can’t be recorded in its entirety. An FDR’s memory can be configured to store more than 25 hours by employing data compression and other techniques.

Product Support

Repair and Overhaul Administration:
Email: DLAR-repairstation@l-3com.com

Product Support/Customer Service:
Email: DLAR-aviationproducts@l-3com.com

AOG Services:
Phone: +1 (941) 371-0811

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